I was not the right tool for the job.

The Buell is my first serious encounter with Torx bits, the allen wrench's pointy cousin. I had some minor run ins back in my Jeep days but nothing this intense. So, after I brought the Uly home, I bought what I thought was a complete set of Torx head sockets.

Turns out, I was very wrong. A T25 is not a T27, which is rarely included in Torx sets because someone has a very sick sense of humor. So, during all this tear down to find the cause of the poor idle and stalling, I decided to check the intake seals. To do this, I need to pull the bottom air box plate, which is held on by... you guessed it, T27 bolts. Well, that T25 sure is close and if you didn't know any better (or in my case, were just being a moron), you'd think it was right.

It's not.

It only took a few slips to round out that torx hole. To add insult to injury Buell uses a thread locker that was meant for those giant rock quarry trucks, not 1/4 diameter bolts. I'm not the first Buell owner to suffer this fate and I doubt I'll be the last. So, there's no room for a Dremel to slot the bolt head. I can't hit it with the torch because it's a plastic plate and the frame is kinda full of 93 octane gas. I tried heating up a T27 with the torch and using it heat the bolt, no luck. I tried using a soldering iron to heat up the bolt, no luck. I tried pounding a T30 then an allen head sockt in there, no luck. I almost made a blood oath to murder the man who decided to leave out the T27 bit. But, that little amount of wiggle on the T25 should have told me that wasn't the right fit.

Now, I'm using my lunch break to buy a cold chisel, a reverse drill bit (just in case) and a sacrificial T27 bit for round 3 tonight. I'd love to just weld a nut on there but something about welding on top of 4 gallons of gas doesn't sit well with me.

At least a quirky motorcycle gives me something to write about!

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