7.24.2022

Project CBR600F: Pack it up, pack it in. Part 3

 With all three points mounted, I did some wiggling and while the case was secure, it had more play than I wanted. So, out came some flat aluminum stock, hack saw, and drill. Since these are more for stablizition, I think aluminum should be just fine.  The weight is spread through a total of 5 mounting points, so it should be distributed fairly well. 







Each washer has a rubber washer beneath it to keep water out, and the old holes are plugged with sealant.  However, I will need to drill a new hole for the wiring to exit.  Wiring, from a new set of tail lights because after testing the previously shown LED bars, I decided the turn signals were too dim to use on the street.  They'd work great as additional brake/tail lights but not as brake/tail/turn.


Can you see me now?

When I had my Buell Ulysses, I installed a brake light strobe, from SuperBrightLEDs.com. When I was shopping for a new set of taillights, I found that model again and ordered it.  The center brake light will be the only one wired to the strobe.  Between three brake lights, a strobe, and the sheer awful appearance of my motorcycle, I hope to be more visible to others on the road.  

The last step is wiring, which should be fairly painless since these lights use the same style bullet connector as the stock harness, I just need to lengthen the wires.  I ordered a set of 16ga wire, in standard automotive colors, should be her later this week.  Once that's complete, it will be time to rejet, and then wait until I can get out to test.  

Stay safe out there. 


7.21.2022

Project CBR600F: Pack it up, pack it in. Part 2

 The mounting is mostly complete.  The printed spacers are working great, but I will need to make a little Z shaped bracket to secure the lower front corners.  All the bolts have wide fender washers on the inside of the cases to help spread the load.  I pondered the idea of using thin plastic cutting boards but we'll see how this holds up. 

I do need to replace one long seat bolt since it's only got a few threads into the frame nut.  Then it's time to seal up the holes I had to widen, hit the bolts with some blue locktite, and start wiring the new tail section.  





The right side needed longer spacers due to the magic ECU box.





Next is wiring, what fun!

Stay safe out there. 

7.17.2022

Project CBR600F: Pack it up, pack it in. Part 1

 My 108 main jets have arrived, but I have yet to install them.  My wife injured her knee last week, so I've been busy to say the least.  Thankfully she should be ok in a couple of months, but it definitely wasn't pleasant.  I'm not comfortable taking the chance of something happening to me while she's out of commission, so the bike is back in the garage waiting patiently. 

During this down time, I plan on increasing the mains. I've also been thinking about mounting my old top case (Pelican that was on my XJ), as well as the matching case, as a set of side panniers on the CBR.  I have mixed feelings about hard cases.  But as I was trying to mock up the mounting, I broke my license plate mount (one of my first 3d prints).  Since I have to undo a serious amount of harness wrap and wiring to remove the plate lights, I figured I might as well go all in and do a real mock up.  




I should be able to use the passenger peg frame, as well as the seat mounting points to attach the cases, using some 3d printed spacers and longer hardware.  I'm not concerned about passenger accommodations since I don't ever plan on having someone on the back. 

The cases aren't light, coming in at 6lbs each.  So that's a definite disadvantage over soft cases, but these should give me some additional protection in the event of a smash-em-up, or low side.  But, this poses a problem, since my signals won't fit, and my tail light will be recessed. Originally, I was thinking about cutting the side cases to mount circle LED lights, 1 for brake/tail, and one for signals.  But, I found these on Amazon, and they'll be even better, on mounted vertically on each case. 


So, I might as well get some stuff done!  Lights should be here later this week, the new plate mount is printing right now.  That will just leave wiring, printing spacers, drilling holes and mounting.  Wish me luck! 


Stay safe out there. 

7.03.2022

Project CBR600F: IT'S ALIVE!

 Even with the stock exhaust, it was still running too lean.  So, I ordered an OEM style air filter from Emgo to replace the K&N.  After a bit of delay, the filter arrived, and it was a bit better but still not right. 

 So, I stood there and pondered why in the hell it's still running like crap, even back to fully stock jetting.  Was it not fuel/air related? Is this a failing coil?  Is the bike cursed?  Am I destined to never have a running motorcycle again?  No, wait.... this bike used to have full body fairings, two snorkels with internal pre-filter things.  Key words there are used to. The fairings have been gone for who knows how long, but the snorkel, I removed that to make room for the wiring bundle.  That's it! The air box is breathing too well. For a quick test, I got some cardboard and painters tape. 


It's ugly, but dammit, it worked! The jetting wasn't perfect, it still had some mid range stumble, and feels a bit lean at full throttle. As I rode around, I started thinking about an old set of docs from a race team in 1987/1988.  They recommend a 108 Main, 35 Pilot, 2.5 on the mixture screw, and 1-3 shims on the needle, for the stock air box.  So, I added a shim, changed the mixture screw, then went back out.  Much better!  Still maybe a bit lean in the main, so I ordered a set of 108s. But it was definitely good enough to ride!


Originally, I had planned, under the assumption that the air filter would fix all my woes, to go moto camping in the southern part of the state.  However, with no real shake down run under my belt, I thought it was best to stick close to home.  A quick phone call for permission to camp on some property next to a soy bean field, a few min to grab additional supplies, and off I went. 

By this time of day, after running all over own, I was starting to realize that this bike may not be ideal for me.  Even with the stock exhaust, it's louder than I like (never really liked the rasp of a high reving 4 cylinder), the knee angle hurts, and the seat, dear gods, to say the seat is awful is being polite.  I'd almost rather sit directly on the engine, at least the nerves would burn away and stop hurting. But, it's the bike I have, so let's hit the road. 


Unfortunately, I couldn't park the bike near my camp site, but I can't complain since it's a free spot with access to clean water.  This was my first time hammock camping, it was a fun challenge to get my spot set up properly.  Definitely different from tent camping! I did miss the space that even my single person tent gives me, especially for all my gear.  I was thinking about making some sort of mesh gear hammock to hang under, to hold my stuff off the ground.  








The overnight low got about 10 degrees cooler than originally forecast.  I brought a light camping blanket, but even wrapped up, the backside of my body was pretty damn cold.  Way colder than I expected.  I got some sleep but it wasn't a great night.  So, I ordered a hammock under quilt, while drinking my morning coffee.  Part of me thinks a rough night of sleep like that, due to discomfort, maybe isn't too bad for you.  Perhaps it can put a goodnights sleep back into perspective? 

After packing up, I headed home, I double checked the grounds, thanked my hosts, and hit the road.  It was already hot, so I stopped for a brief snack at a local park, and enjoyed the shade.  Oh, I finally broke down and bought summer riding gear.  The heat isn't so bad with a kevlar lined riding pants, and a mesh jacket!  I also soak my buff neck wrap in water, to help keep cool.  ( I do this for mowing the yard too.). 




The mains should be here this week, when they arrive, I'll print the proper plug for the airbox.  The process of getting this bike back on the road has been an adventure to say the least.  I've learned a lot, and it feels damn good to be back on two wheels, and to have finally got a project operational instead of giving up.  I do keep thinking about getting a more adventure appropriate bike, but if you make payments on something, it owns you.  I own this bike, both from a financial stand point, as well as dedication, blood, sweat, and tears. 

Stay safe out there.